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Stud Bolt Size Chart: Diameter, Length, Thread and Nut Requirements

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Stud bolts are simple parts, but they cause real trouble when the size is written poorly. A buyer may order “3/4 inch stud bolts” and forget the length, thread series, nut grade, coating, or flange standard. That is enough to delay assembly.

A correct stud bolt specification should identify four things first: diameter, length, thread, and matching nuts.

Basic Stud Bolt Size Chart

Common Ordering Fields

عنصرWhat to SpecifyExample
قطرMetric or inch sizeM20 or 3/4 in.
LengthOverall end-to-end length150 mm or 6 in.
ThreadPitch or TPIM20 x 2.5 or 3/4″-10 UNC
Material gradeStrength and service ratingASTM A193 B7, Class 8.8
Nut requirementQuantity and grade2 pcs ASTM A194 2H nuts
FinishSurface protectionPlain, zinc plated, HDG, PTFE

For general sourcing, stud bolts are often grouped under industrial bolts, especially when supplied with matching nuts and washers.

Diameter and Thread Requirements

Metric and Inch Threads Must Stay Separate

Metric stud bolts use millimeter diameter and pitch. Inch stud bolts use diameter and threads per inch. They are not interchangeable.

SystemSample SizeThread Description
Metric coarseM16 x 2.02.0 mm pitch
Metric fineM16 x 1.5Finer pitch for tighter adjustment
يو إن سي3/4″-1010 threads per inch
الأمم المتحدة3/4″-16Fine inch thread

Oil, gas, flange, and pressure equipment projects commonly use ASTM A193 stud bolts with ASTM A194 heavy hex nuts. Machinery and steel structure projects may use metric classes such as 8.8 or 10.9.

Length Selection

Measure Overall Length

Stud bolt length is normally measured from end to end. Do not include nut height in the stud length. For flange bolting, length should allow full nut engagement on both sides without excessive thread projection.

Check:

  • Flange thickness
  • Gasket thickness
  • Washer use, if required
  • Nut height
  • Required thread projection
  • Coating thickness

Nut and Washer Matching

The Stud Is Only Half the Set

A strong stud bolt needs the correct nut. For B7 studs, 2H nuts are common. For stainless studs, match A2/A4 or ASTM stainless nut grades. If washers are required, select proper size and hardness from washer options.

For nut selection, review industrial nuts and confirm grade, thread, and finish together.

Buyer Checklist

Before placing an order, confirm:

  1. Metric or inch system.
  2. Diameter and thread pitch/TPI.
  3. Overall length.
  4. Material grade and standard.
  5. Nut grade and quantity.
  6. Finish and coating thickness.
  7. Certificate requirements.

For coated or outdoor applications, compare coated fasteners before finalizing the stud bolt size. A clear size chart prevents wrong fit, weak clamping, and site delays.

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